How To Measure A Bandsaw Blade?

How to Measure a Bandsaw Blade? To measure a bandsaw blade you need to use the formula: Length x Width = Area. This is how it works for any shape, but if you’re using a square or rectangle then it’s easier because the length and width are the same.

A Bandsaw Blade is measured by two different dimensions – length and width. The longer the blade, the more teeth per inch (TPI), which means faster cutting speeds with finer finishes on your workpiece. The wider the blade, the thicker each tooth will be at its base which makes them stronger than thinner tipped teeth blades, but they also take up more space in your machine’s throat so there may not be enough room for other tools to fit alongside of it if you have limited space.

So, how do I measure a bandsaw blade? It’s hard to know how long your band saw blades are, and the wrong size can make for some really frustrating cuts. This article will show you how to measure your band saw blades with ease. You’ll be able to find out what length is best for you in just minutes! 

What Is A Bandsaw Blade?

A bandsaw blade is a long, thin strip of metal with teeth on one edge which is used to cut wood or other materials. They are typically made from steel but can also be made from bronze, copper and aluminum alloys as well as titanium. Bandsaws are most often used in woodworking for cutting shapes out of solid pieces of lumber.[1] The term “bandsaw” derives from the word band meaning a narrow strip of metal and saw meaning a cutting tool that uses the reciprocating motion to move back and forth along a line. The earliest patent for an inclined plane attachment holding circular saw blades was granted to James Burton in 1785.[2]

Bandsaws have many different styles including: hand-held circular saw blades, horizontal-blade saws, and metal-cutting bandsaws.

What Is A Bandsaw Blade Good For?

A bandsaw blade is a component that is generally used for the cutting of metal. A bandsaw blade is a flexible band with an abrasive surface. This band can rotate around two parallel shafts. It has teeth on its outer edge that are angled inward towards the center of the rotation. The purpose of A Bandsaw Blade is to cut through pieces of metal without too much resistance, making it easier to work with the material.

A bandsaw blade is a metal blade that has been heat-treated to withstand wear from abrasion when cutting wood. It is attached to a circular band or a circular plate called a “mandrel”, which can widen the bandsaw’s cut for thicker wood.

As the blade is very thin, it can be flexible and tends to stay on track, unlike a typical saw.

A bandsaw blade is used for cutting curves or miter joints in woodworking. It is also suitable for cutting irregular shapes, small radius curves, resawing of lumber along the grain line, fishmouth cuts at either end of a cut (to join boards end to end), cutting narrow strips off the edge of a board, or for making straight cuts in thick stock.

The bandsaw blade is typically made of steel, and can be either cutting or non-cutting. Non-cutting blades are used for purposes such as cutting rubber or plastics. Cutting blades are made with teeth which are both straight and cutting. These types of blades are typically used for woodworking purposes.

What is A Bandsaw Blade Made Of?

how to measure a bandsaw blade

Band saw blades can be made from a variety of materials, but the most common are steel and carbide. Steel is the more economical choice, but it needs to be replaced more often than a carbide blade. Carbide lasts for longer periods of time without needing replacement. The only downside to using a carbide blade is that it’s significantly more expensive than steel. 

A bandsaw blade is made of a strip of metal that has been hardened and tempered to be strong and flexible.

A bandsaw blade is a long, thin steel strip with teeth along the edge. It’s mounted on the saw so that it can be pulled across a log or other material being cut up into smaller pieces. The teeth of the blade are set at an angle to provide cutting action when they come in contact with wood.

A steel band wraps around one end of the blade and holds it firmly in place on the saw frame. A tensioning device called a spring brings pressure from behind to hold both ends tightly against each other and keep them aligned as they move back and forth through heavy cuts in thick logs or large beams. A rubber washer between this holding-down bolt and the frame helps absorb vibration during operation, which also reduces wear on the blade.

A bandsaw is a sturdy power tool that’s available in different sizes for cutting logs and lumber into small pieces or shapes. Band saws can be used for applications other than wood, including metal and plastic tags and plates because the blade has many teeth ground along its length to provide shearing action as it plunges through the workpiece.

Band Saw Vs Table Saw

Table saws and band saws are both used for the purpose of cutting wood but they provide different results with each process. The most notable difference between a table saw and a band saw is that a table saw has a circular blade to cut through the wood while a band saw uses a thin metal strip. A band saw is mostly used for rough shaping while the table saw is more accurate and is used for small, precise cuts. A table saw will also have an extended fence which provides safety from any kickbacks, resulting in injury or death if not dealt with properly.

Band saws and table saws are both used for cutting wood, but they provide different results. The band saw uses a circular blade to cut through the wood and is mostly used for rough shaping. The table saw is more accurate than the band saw and is used for small, precise cuts. The table saw has an extended fence that provides safety from kickbacks, which can cause injury or death if not dealt with properly.

How to Measure A Bandsaw Blade?

A bandsaw blade is a very important part of your power tool. The blade determines the quality and performance of your saw. Though many people think that blades are all alike, there are actually a number of factors to consider when choosing a blade for you machine. And it’s easy to make mistakes when buying or maintaining these blades if you don’t know what to look for. That’s why we created this guide on how to measure a bandsaw blade so that you can be confident in every decision as it relates to this key component on your project or hobby workbench!

Old Bandsaw

how to measure a bandsaw blade

Anybody who owns an old bandsaw will know that they are not just a machine that saws wood. Owning one is the next best thing to having someone else do all your work for you. The following are some tips on how to measure an old bandsaw.

Materials needed:

  • A tape measurer
  • Paper and pencil
  • A Sharpie marker
  • Pencil or pen
  • A bag big enough to hold the bandsaw that will be measured

Warning: Make sure you’re not robbing your neighbor’s house before measuring their bandsaw. A stealthy ninja knows how to measure without anyone noticing him or her!


First you must find the length of your bandsaw (not including the handle or wheels on it). Measure from where the blade enters the machine to where it stops when it’s fully extended. Place this number in the “Length” portion of your paper.

Second, measure across your bandsaw to how far the blade travels sideways. This is usually measured across one of the sides, but feel free to measure it somewhere else if you think it looks better there. Place this number in the “Width” portion of your paper.

Third, measure up from the floor how high the table top is that holds your wood to be cut. This number is usually given in inches or centimeter. Place this number on your paper as well.

Fourth, measure the depth of the space inside where you place your wood to be cut. This can also be measured from many different points of view so feel free to choose which one looks best for you! Put it down on your paper.

Fifth, measure the height of your blades at their tallest point (not including the handle or wheels). This measurement is usually given in inches or millimeters. Place it on the paper as well. Also remember to mark if you’re measuring inches or millimeters!

Sixth and finally, measure the width of your blades. This number is usually given in inches or millimeters as well, so remember to mark which one you’re using!

New Bandsaw

how to measure a bandsaw blade

Step 1: Measure the length of the blade, then review this measurement using a blade-length chart to help you determine which band saw size will best accommodate your blade.

Step 2: Set up your table saw with two sawhorses or similar supports. You’ll need ample room to move around while you measure the length of the wood, so make sure there are no obstructions before beginning.

Step 3: Determine how long your lumber should be for the cut by measuring it, then move down to Step 4. It is important to know how much lumber you need before cutting it.

Step 4: Assemble the saw and make sure it is in working order before beginning to cut. Use a scrap piece of wood to adjust the blade tension. You may need to turn knobs or use tools to achieve this.

Step 5: Using your table saw, rip one end of each board with 45-degree angles on both ends. This is to make sure you get straight lines on each piece of wood and eliminate the chances of making crooked cuts with your band saw.

A new bandsaw can be measured with the following dimensions. A typical bandsaw is usually 14-16 feet long with a blade that is 5-6 inches wide. The thickness of the blade can vary from 2 to 3/4 inch, depending on the type of material they are used for. A typical measurement for the throat is 8 to 12 inches deep. The motor size can vary from 1/2 to 3 horsepower, depending on the desired use of the bandsaw. The width of the table top surface is usually 1 inch wider than the blade. The height of a bandsaw can vary from 5 to 6 feet depending on its size and desired use.

How To Unpack A New Bandsaw?

how to measure a bandsaw blade

In order to unpack a new bandsaw, you will need to use your hands and fingers, a screwdriver, and a hammer. First, take the top panel of the box off of the saw. Take the cardboard pieces off of it. If there is a plastic bag on any of them, cut it open using a knife. Take this time to inspect the saw for any sort of flaws or defects. Next, take out all of the nuts and bolts from the saw.

There may be panels that were attached with screws that have been loosened up if they were tightened down before. Once you have done this, put them in a safe place where they cannot get lost or damaged until you are ready for them. In some cases there may be a small bag with fasteners in it. If there is, take out all of the larger ones and put them aside for when you need them.

Next, remove any pieces that are attached to the saw’s blade such as guards or parts of the table such as inserts. Remove all items from within the top part of the saw such as pulleys and blades. The next step will be to take out the table from the saw itself. If you have a plate that was holding it in place, remove it by hand or with a screwdriver. Next, put all of these smaller pieces in their own safe place where they cannot get lost or damaged and do not need to be touched until you are ready for them.

Now, you can begin to assemble your saw. This will require using some of the smaller nuts and bolts that were taken out earlier along with a screwdriver. Do not tighten down any bolts just yet. Use your nut driver or your fingers to put the pieces together before tightening anything down to avoid warping any of the pieces.

Make sure to pay close attention to all of the different pieces so you assemble it correctly and do not have problems with it later on. Next, attach your saw’s table to the base part of the saw using a screwdriver and some nuts and bolts that you already have out. Put these smaller pieces together just as you did with the saw itself.

After you have assembled your saw, attach it to its power source and test it out. If there are any problems or issues, take apart everything that has been put together so far and work on them before trying again. Once you have tested out your new bandsaw and it works correctly, use the remaining nuts and bolts to attach the table using a screwdriver. You can now tighten your saw down completely by hand if it is not attached to a piece of the body that needs it taken off first before tightening it down.

If you are satisfied with your new bandsaw, put aside whatever pieces you used throughout the unpacking process in its own safe place and begin to use your tool.

How To Measure A Bandsaw Blade Length?

Making the measurements of the saw blade length is important to process the order. This can be done by using a tape measure or a straightedge. If you are unable to find any straightedges, then use something that is straight like a ruler. It is highly recommended that you use a sharpie marker to draw a line on what will be the top length of the bandsaw blade. This helps when you have to cut the blade in a straight line so that it is easier for you. Follow these steps:

  • Start by inserting the end of a ruler at the blade’s widest point, which is typically about 1/4-inch from the blade’s cut end.
  • Line up the scale on the ruler with the numbers on the blade
  • To measure a bandsaw blade length place your thumb or finger on the scale and get within 1/16th of an inch from touching it
  • Reading should be no more than 32-inches if you are measuring a 4-foot long blade
  • The blade length includes the tooth tip, so it’s best to include that in your calculation.

How To Calculate A Bandsaw Blade Width And Depth?

how to measure a bandsaw blade

Step 1: Calculate the blade length for the desired capacity. Measure the width of the saw’s kerf, then add 2.25 inches to that dimension. For example, a saw measuring 7/8-inch wide by 4-1/4 inch deep will require a 10.75-inch blade length.

Step 2: Measure the diameter of a pulley’s bore and add .032 inches to it for safety clearance. Then divide this dimension by two to get the pulley bore radius.

Step 3: Divide the blade length from Step 1 by this radius to get half of the initial cutting depth, which will also be used for width calculations. In our example, half of 10.75-inch is 5.37-inch.

Step 4: Subtract this radius from the blade width you have calculated in Step 1 to determine the blade depth between gullet and back of teeth. In our example, 5.74+/- 0.06 inches is the blade depth at the gullet, which is half of 10.75-inch.

Step 5: Multiply the number of teeth on your band saw’s driven wheel by this blade depth to get a guide bushing diameter. In our example, 24 x 0.62-inch is 14.88-inch for driven wheel tooth pitch multiplied with blade depth at gullet.

Step 6: Subtract the blade depth at the gullet from this guide bushing diameter to determine the width of your driven wheel. Our example, 14.88-inch – 0.62 inch is 14.26-inch for saw driven wheel width with 24 teeth and blade depth at gullet.

Tips & Warnings:

You can use these calculations without any change to select a blade with a different tooth pitch. Just multiply the number of teeth on your saw by the blade depth at the gullet for an initial estimate, then check it against a chart or online calculator to find the final size. Some band saws have non-removable blades, so these calculations may not be as accurate as those for a bandsaw with a replaceable blade.

How To Measure A Bandsaw Blade Without Formula?

The bandsaw blade is a thin, metal strip with a series of teeth on its edge. The blade’s thickness and the number of teeth per inch determines what material it can cut through.

Make Some Marks

To make some marks to measure a bandsaw blade without a formula, you could first find the thickness of the blade by using a rule or calipers. Then, you would draw a line marking off one-half inch from both ends of the blade. In the middle of these lines, mark 1/8″ from the end of the bandsaw blade. Finally, use your thumb as a guide to cut those 1/8″ marks off the blade.

Roll The Bandsaw Blade In A Straight Line

Rolling your bandsaw blade in a straight line can be accomplished with a straight edge and a sharpie marker. Measure from the same tooth on one side of the blade all the way across to the other tooth. Then, connect that line straight across with a straight edge and mark it. Do this on both sides of the blade and connect the dots to ensure you have a perfect cut.

First, place your saw blade against something that is flat and aligned vertically (i.e. wall) ensuring the tooth is sent directly downward (duh). Mark each side of the blade by using a sharpie marker and place your straight edge against that line (i.e. Ruler). Now, roll the bandsaw blade in a rolling motion ensuring it is rolled perfectly vertically (i.e. up and down) with respect to the straight edge while bringing both ends together at one point, usually where you started.


A bandsaw blade is an important part of the saw’s performance. It can determine how smoothly a cut will go, and it determines if the cut will have any defects in the wood. The measurement for this tool is most commonly determined by its width or thickness. This means that when you purchase your next bandsaw blade, make sure to check these two measurements before making your final decision!

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